XTR FAST WIRE CUTTER

Precision cutting of rigid materials.

The XTR PRO FastWire CNC machine is a professional series of abrasive fast wire cutting solutions designed for sheet and contour cutting of soft and rigid materials, including PU/PUR and ISO foams, rockwool, glass wool, and similar materials.

XTR FAST WIRE PRO!

Advanced features, great value!

The XTR PRO Fast wire cutter – are fully automatic, computer controlled machine with work principle based on endless running of abrasive (steel) wire which is sped up to 280 km/h to perform the perfect cut.

The Fast Wire XTR PRO machines come with our own advanced electronic controllers based on ARM architecture and are connected to a PC via a USB port and is controlled via the proprietary FastWire software.

Various cutting wire are available for different materials to obtain the optimal high quality and performance.

IDEAL FOR CUTTING A WIDE RANGE OF MATERIALS

Designed for professional and industrial use, the XTR PRO Fast Wire cutter is ideal for cutting a wide range of soft, rigid, and semi-rigid materials, including PU/PUR and ISO foams, mineral wool, rock wool, glass wool, and similar insulation materials.

Thanks to its robust construction and advanced wire control system, the machine can easily process full-size blocks with high accuracy and stability. This makes it perfectly suited for continuous operation, large-format cutting, and high-volume production environments where speed, precision, and reliability are essential.

XTR FAST WIRE SOFTWARE

All XTR fast wire PRO CNC machines come with very user-friendly yet powerful control software. It is available in many different languages and constantly being improved and developed; plus, all customers receive free upgrades when new versions become available so they are always able to use the XTR fast wire cutter to its full potential.

Supports the following file formats:

plt – e.g. CorelDraw
dxf – e.g. AutoCad
EPS/AI – e.g. AdobeIllustrator

How does it work?

Very simple! The drawings you want to cut can be created in any graphics software capable of exporting files in formats supported by the machine’s control software. Once the drawing or project is opened in the control software, you simply set the cutting parameters and click Simulate button to ensure everything is correct. If everything looks good, just Start cutting.

Simple cuts and trimming operations can also be performed using the wired remote controller. In many cases, this means there is no need to prepare drawings at all, allowing for fast and efficient manual operation.

Basic features of the control software:

AVAILABLE MODELS

The standard offer includes 4 basic models which are designed to accommodate standard blocks of cutting material. The narrower unit – XTR 1200 – is able to cut a standard block along its shorter side, while the wider XTR 3000 model is wide enough to cut along the 3000 mm long side.

Custom sizes and configurations available upon request. Please contact us with your requirements!

XTR 1200

Table – 1,2 x 2m.
Height – 1,3m.

XTR 2000

Table – 2 x 2m.
Height – 1,3m.

XTR 2500

Table – 2,5 x 2,5m.
Height – 1,3m.

XTR 3000

Table – 3 x 3m.
Height – 1,3m.

TECHNICAL SPECIFICATION

WORKING AREA / TABLE SIZE

from 1300 mm to 3000 mm.

CUTTING WIRE

endless, abrasive, dia: 1.1-1.6 mm.
(depending on material).

WIRE SPEED

up to 280 km/h.

WIRE CONTROL SYSTEM

– pneumatic wire tensioning.
– wire break detection.

WHEEL DIAMETER

HDPA wheels of 300 mm diameter.

WIRE MOTOR

4 kW, 400 volts, 50 Hz, inverter-controlled.

X & Y DRIVES

3-phase easy servo motors + worm gears.

MAX. TRANSIT SPEED

up to 5 meters/min.

POWER REQUIREMENTS

400 volts (AC, 3-phase), up to 6 kW.

ACCESSIBILITY

– full access from all sides.
– optional complete enclosure with sliding doors.

PC REQUIREMENTS

Windows XP, Vista, 7, 8, 10 and 11.

WARRANTY

12-Month.

TURNKEY PACKAGE INCLUDES:

XTR FastWire PRO machine
Electronic controller based on ARM architecture with USB support
Control software with unlimited free updates
5 standard cutting wires
Assembly and operational manuals
Made in EU (European quality, CE certification).
After sales service/Year-round tech support
12-month warranty
Everything you need to start working after assembly

OPTIONAL ACCESSORIES

TURNTABLE

For those applications requiring the cutting of foams from different angles (either to slice the cut shapes into shorter sections or to trim the block or cut matterace-like shapes requiring two cuts at 90 degree angle), we can offer a TurnTable which allows precise maneuvering at the block. The table can be either manual or a software controlled and motor driven one.

400 kg load capacity.

FULL ENCLOSURE

This is a perfect solution for those environments where the machine shares the working space with other equipment on the same factory floor and it is important to prevent the dust from contaminating the immediate neighborhood of the machine. This custom full enclosure features additional walls and celining (usually transparent) and may also include full roll-up doors on front and operator’s side door.

DUST VACUUM SYSTEM

The FastWire cutting technology is a dusty one as the abrasive wire moving at high speed creates a lot of dust in the process. For those unable to connest the machine to their factory industrial dust suction system, we offer a stand-alone dual bag (7HP/3-phase) system with 10 meter section of 100mm hose and a special dust collecting metal piece to be installed on the machine. It wont collect 100% of the dust, but it will help significantly.

COMMON APPLICATIONS

XTR Fast wire cutter provide precise cutting for furniture and upholstery (sofas, mattresses, cushions), insulation (pipes, chimneys, walls, sloped roofs, stone wool, rigid foams), packaging inserts, and SIP panels (PUR/PIR). They deliver consistent accuracy, fast processing, and efficient production for a wide range of construction and industrial applications.

Furniture and upholstery industry

Cutting a wide range of shapes from full blocks of flexible polyurethane foams (PU, PUR), including chairs, sofas, mattresses, headrests, pillows, sheets, fillers, and more.

Insulation industry

Cutting various types of insulation products from PUR, PIR, EPS, XPS, and mineral wool, including pipes, plates, doors, fire protection elements, insulation panels, and other similar components.

Construction and SIP Industry

Cutting angled roof insulation plates from rock wool and PUR, as well as full-size PUR and PIR SIP panels and insulation plates.

FULL 12-MONTH WARRANTY

The warranty covers all electronic and mechanical parts as well as software.
The only parts not covered by the warranty are the consumables – the actual fast wires and the wheels which wear off over time.
All replacement parts are provided on EXW (ex-works) basis.
Most replacement parts are shipped to customers on the very same day they are requested.