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XTR FAST WIRE MACHINE

CNC ABRASIVE FAST WIRE FOAM CUTTERS

The XTR Fast wire machine is a new generation on the market of CNC machinery for perfect sheets-cutting as well as contour cutting of any shapes, including matraces, out of such flexible, soft & rigid foams (or similar materials).

XTR FastWure CNC machine

Multifunctionality

Multifunctional cutters ensures diverse cuts and a wide range of applications across industries.

WorldWide delivery

We ship foam cutters and hot wire CNC foam cutting machines Worldwide, fast and secure!

Proven by experts

Tested in the field by pros and crews across industries — proven reliable every single time.

XTR FAST WIRE CUTTER

Advanced features and possibilities at very attractive prices!

The XTR Fast wire machines – are fully automatic, computer controlled machine with work principle based on endless running of abrasive (steel) wire which is sped up to 280 km/h to perform the perfect cut. The Fast Wire machines come with our own advanced electronic controllers based on ARM architecture and are connected to a PC via a USB port and then controlled with proprietary FastWire application. Various cutting wire are available for different materials to obtain the optimal high quality and performance.

IDEAL FOR CUTTING NEXT MATERIALS

  • Mineral wool, Rock wool, etc.
  • Polyurethan foam – PU, PUR
  • Polyethylene foam – PE
  • Polypropylene foam – PP
  • Foamed glass – FG
  • Expanded styrofoam – EPS
  • Extruded styrofoam – XPS
  • Polyisocyanurate – PIR, polyiso, ISO

FULLY AUTOMATIC FAST WIRE CUTTING MACHINE!

XTR fast wire software

All XTR fast wire CNC machines come with very user-friendly yet powerful control software. It is available in many different languages and constantly being improved and developed; plus, all customers receive free upgrades when new versions become available so they are always able to use the XTR fast wire cutter to its full potential.

Supports the following file formats:

  • plt – e.g. CorelDraw
  • dxf – e.g. AutoCad
  • EPS/AI – e.g. AdobeIllustrator

How does the XTR fast wire cutter work?

Very simple! The drawings you wish to cut can be prepared in any graphics software able to export to one of the formats supported by machines control software. Once the drawing/project is opened in machines software all you have to do is set cutting parameters (such as speed, etc.) and click Simulate or Cut (start).

All simple cuts and trimming operations can also be performed with the use of the included wired remote controller, so often there is no need to prepare any drawings whatsoever.

Basic features of XTR fast wire cutter control software:

  • Included with all XTR units!
  • Available in many different languages!
  • Free, unlimited upgrades! Unlimited parameters libraries!
  • Compatible with Windows XP, Vista, 7, 10!
  • User-friendly interface, easy-to-use yet powerful!
  • On-screen cutting simulation!
  • Cutting time estimates! Built-in duplication feature!
  • Full manual control for simple cuts not requiring a drawing!

Available models

The standard offer includes 4 basic models which are designed to accommodate standard blocks of cutting material. Custom sizes are of course available upon request. The narrower unit – XTR 1200 – is able to cut a standard block along its shorter side, while the wider XTR 3000 model is wide enough to cut along the 3000 mm long side.

Custom units and configurations are of course also available!

XTR 1200

Table 1,2 X 2M
Height 1,3M

XTR 2000

Table 2 X 2M
Height 1,3M

XTR 2500

Table 2,5 X 2.5M
Height 1,3M

XTR 3000

Table 3 X 3M
Height 1,3M

Basic kit of the machine incl.:

  • XTR Fast wire cutter;
  • advanced electronic controller based on ARM architecture with USB support;
  • control software (available in many languages & free upgrades);
  • 5 pc standard 1.2 mm PU fast wires;
  • 12-month complete warranty, professional and reliable warranty and post-warranty service.
Working area / Table size:
1200 x 2000 mm (XTR1200)
2000 x 2000 mm (XTR2000)
2500 x 2500 mm (XTR2500)
3000 x 3000 mm (XTR3000)
Wire speed:
280 km/h
Cutting wire type:
endless, abrasive, dia: 1.1–1.6 mm (depending on material)
pneumatic wire tensioning
wire break detection
Wire motor:
ca. 4kW, 400V, 50 Hz, inverter-controlled
Wheel diameter:
HDPA wheels of 300 mm diameter
X and Y drives:
3-phase easy servo motors + worm gears
Max. transit speed:
5000 mm/min
Power requirements:
AC 400V (3-phase), up to 6 KW
Accessibility:
full access from all sides + optional complete enclosure with sliding doors
PC requirements:
Windows XP, Vista, 7, 8 or 10
Warranty:
12 month

Cutting wire

The XTR fast wire cutter use an abbrassive wire travelling at high speeds to cut the shapes that have been previously drawn in You graphics software. Various cutting wires are available for defferent materials, they differ in both diameter as well as material and type of wrap.

Applications

Furniture and upholstery industry

Cutting a variety of shapes out of full blocks of flexible polyurethane foams PUR, PU (chairs, sofas, mattresses, headrests, pillows, sheets, fill-ups, etc.)

Insulation industry

Cutting various types of insulations (pipes, plates, doors, fire protections etc.) out of PUR, PIR, EPS, XPS, Mineral wool.

Construction and SIP Industry

Cutting angled roof insulation plates out of rockwool and PUR. Cutting full size PUR and PIR SIP panels, plates.

QC and LAB Testing

Test cutting of a wide range of flexible and rigid foams for a variety ot tests, certificates, quality control, etc.

Turn Table

For those applications requiring the cutting of foams from different angles (either to slice the cut shapes into shorter sections or to trim the block or cut matterace-like shapes requiring two cuts at 90 degree angle), we can offer a TurnTable which allows precise maneuvering at the block. The table can be either manual or a software controlled and motor driven one.​ 400 kg load capacity.

Full enclosure with roof, Roll-ups

This is a perfect solution for those environments where the machine shares the working space with other equipment on the same factory floor and it is important to prevent the dust from contaminating the immediate neighborhood of the machine.

This custom full enclosure features additional walls and celining (usually transparent) and may also include full roll-up doors on front and operator’s side door

Dust Vacuum Suction System

The Fast wire cutting technology is a dusty one as the abrasive wire moving at high speed creates a lot of dust in yhr process.

For those  unable to connest the machine to their factory industrial dust suction system, we offer a stand-alone dual bag (7HP / 3-phase) system with 10 meter section of 100mm hose and a special dust collecting metal piece to be installed on the machine. It wont collect 100% of the dust, but it will help significantly.

waranty

WARRANTY

All XTR fast wire cutters are covered by a complete 12-month warranty. During this time manufacturer bears all costs related to spare parts and their shipment. The only parts not covered by the warranty are the consumables – the actual fast wires and the wheels which wear off over time. Additionally, each customer receives free unlimited upgrades of the FastCutter software so the machine can always be used to its full potential.

HWS-Easy! Video

Technical specification

Cutting length:
1340 mm
Cutting depth:
max. 310 mm
Transformer 230v:
Pri: 230-volt/ Sec: 40V/200VA
Transformer 110v:
Pri: 110-volt/ Sec: 40V/200VA
Weight:
14,8 kg
Support plate:
Laminated wood glued together
Bow:
Painted aluminum profile with ball-bearing supported guide
Art. #:
HWS-10355
Extra Wire:
HWS-10404
Scaffold bracket:
HWS-10365
Stand base:
HWS-10513
Status:
In Stock
Cutting length:

1340 mm

Cutting depth:

max. 310 mm

Transformer 230v:

Pri: 230-volt/ Sec: 40V/200VA

Transformer 110v:

Pri: 110-volt/ Sec: 40V/200VA

Weight:

14,8 kg

Support plate:

Laminated wood glued together

Bow:

Painted aluminum profile with

ball-bearing supported guide

Art. #:

HWS-10355

Extra Wire:

HWS-10404

Scaffold bracket:

HWS-10365

Stand base:

HWS-10513

Status:

In Stock

 

Care for the whole family

Protection from fire and water damage

Smart Home alarm system

Smart Home break-in protection

Smart Home heating control

Hotwire Systems

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